Evergreen Metal Works

Step Lap Lamination

Step-lap lamination for transformer cores, manufactured in both horizontal and vertical step-lap construction.

Step-lap joint construction, showing the joints staggered layer by layer
Product Overview

Step Lap Lamination

Evergreen manufactures step-lap lamination in two constructions: horizontal step lap and vertical step lap. Both are cut to the customer's drawing and supplied in the step sequence specified by the design.

In either construction, successive laminations are offset by a defined step, so that the joints are distributed through the core rather than aligned in a single continuous gap.

The choice between horizontal and vertical step lap depends on the core geometry and the assembly method. Each construction is described below.

  • Horizontal step-lap construction
  • Vertical step-lap construction
  • Joints offset layer by layer
  • Supplied in the specified step sequence
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Two Constructions

Step Lap Lamination Is Supplied In Two Forms

Horizontal Step Lap Lamination

In horizontal step-lap construction, the step is taken along the length of the limb, so that the joints of successive layers are staggered horizontally across the core.

This is the common arrangement for three-phase power and distribution transformer cores, in which the yoke and limb meet at a mitred joint and the step sequence is repeated group by group through the stack.

Vertical Step Lap Lamination

In vertical step-lap construction, the step is taken through the depth of the stack, so that the joints are distributed vertically rather than along the limb.

This arrangement is suited to designs in which the core geometry or the assembly method makes a vertical stagger the more practical means of breaking up the joint line.

Horizontal step-lap construction
Vertical step-lap construction
Joints offset layer by layer
Supplied in the specified step sequence
Step-lap lamination stack, with the joints offset layer by layer
Quality & Standards

Built And Tested To A Guaranteed Standard

Quality checks run from the first operation on the machine right through to despatch.

  • Individually tested to standard guarantee specifications
  • Test certificate for every despatch
  • High degree of precision engineering
  • Delivered in a wooden box or on pallets

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